What
is Pewter?
It is a high-quality metal alloy consisting mainly
of tin, mixed with small amounts
of metals such as bismuth, copper and silver.
Is your pewter lead free?
Yes, all of our sculptures are made from lead-free
pewter.
Do you work individually or together on designs? Both.
We begin the creative process by working individually
to develop an initial concept. Once the idea is born,
we begin to sculpt the clay original. It can take
a day or up to a few weeks to get the clay sculpture
nearly completed. At that point, we begin to share
our creations with each other. This is the most important
step in the creation process because it always leads
to valuable feedback and fine-tuning to make the designs
just right!
How
do you create the final sculptures?
We hand-sculpt the original design out of clay. The
clay piece is fired and finely sanded. Our intensive
two mold process begins with a hand built RTV rubber
mold. We sink the clay model into this low vacuum
mold to ensure that a detailed impression is made.
Next, we inject molten pewter to produce metal models.
We then hand-build an intricate multi-piece black
rubber mold that fits around the models like a 3-D
puzzle. Through certifugal casting, 450 degree molten
pewter is hand-poured into the rapidly spinning mold,
forcing the liquid metal in to create the finest impression.
After
cooling, the pewter sculptures are removed from the
rubber and cleaned with hand tools. Next, they are
dipped into a natural oxidation solution and meticulously
hand-polished on a finishing wheel. Hand-painted enamel
eyes and other colorful accents bring each piece to
life. A protective clear coat laquer seals in the
finish for a life time of enjoyment.